Product Description
We are an illustrious enterprise, successfully engaged in manufacturing, exporting and supplying an excellent quality Preformed Machine. This machine is manufactured under the vigilance of deft professionals with the use of defect free components and contemporary techniques. The provided machine is extensively used for sealing and filling preformed flat bags in efficient manner. Admired for its smooth operations, the offered Preformed Machine can be purchased at most economic prices from us.
Features:
- Optimum throughput
- Easy to operate
- Needs less maintenance
- Robust construction
High-Efficiency EPS Expansion ProcessWith automated feeding and computerized controls, the EPS Pre-expander machine ensures consistent expansion quality within a density range of 835 kg/m. Its advanced steam and air blower system enables optimal bead expansion, making it an integral part of EPS product manufacturing.
Built for Robust Production NeedsCapable of handling 1015 tons per day, the machine is constructed with durable metal and stainless steel-contact parts. The integrated double-layer insulation and safety features, such as overheating and overpressure protection, safeguard both product integrity and operator safety during continuous operation.
Intelligent Control & AutomationFeaturing automatic grade operation and a PLC system, the EPS pre-expander streamlines batch processing, maintaining cycle times of 37 minutes. Its pneumatic discharge and computerized system reduce manual handling, enhance productivity, and ensure repeatable results for varied EPS applications.
FAQs of Eps pre - expander Machine:
Q: How does the EPS pre-expander machine achieve consistent bead expansion?
A: The machine utilizes a high-efficiency air blower and a precise automatic feeding system to maintain uniform expansion during each batch. The PLC control system manages temperature and pressure, ensuring EPS beads reach the desired density and quality.
Q: What kind of materials can be processed with this EPS pre-expander?
A: This machine is specifically designed for EPS (Expanded Polystyrene) beads. It handles densities ranging from 8 to 35 kg/m, making it suitable for various packaging, cushioning, and insulation product manufacturing.
Q: Where is the EPS pre-expander machine typically installed?
A: The machine is intended for industrial settings such as factories, processing plants, and manufacturing units. Its robust construction and versatility make it suitable for exporters, manufacturers, suppliers, and traders across India.
Q: When should you use the overheating and overpressure protection features?
A: Overheating and overpressure protection features are always active during machine operation, automatically intervening to maintain safe parameters. These safety systems prevent equipment damage and ensure operator safety whenever a risk is detected.
Q: What benefits does the pneumatic discharge mechanism provide?
A: The pneumatic discharge mechanism enables efficient, automatic unloading of expanded beads, reducing labor costs and minimizing material handling time. It also ensures consistent product flow and prevents blockages common in manual systems.
Q: How does the PLC control system improve processing efficiency?
A: The PLC control system automates critical functions such as temperature regulation, steam pressure, and batch timing. This enhances accuracy, facilitates quick adjustments, and maintains cycle times between 37 minutes per batch.
Q: What is the typical process flow for EPS bead pre-expansion in this machine?
A: EPS beads are automatically fed into the stainless steel hopper, where steam and air blowing initiate expansion. After reaching target density, the beads are quickly discharged via the pneumatic system. Cycle duration averages 37 minutes per batch.