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Semi Auto Thermocol Moulding Machine

Name: Semi Auto Thermocol Moulding Machine
Brand: S P ENGINEERING WORKS
Price: 650000 INR
Availability: InStock

Price 650000 INR/ Plant

Get a Price/Quote

MOQ : 1 Plant

Semi Auto Thermocol Moulding Machine Specification

Voltage
380 V

Connectivity Options
Standard Cable Connections

Control System
PLC Control

Production Capacity
200-300 kg/hr

Power Rating
11 kW

Plastic Processed
EPS (Expandable Polystyrene)

Cooling System
Water/Ejector Cooling

Lubricating System
Automatic

Model No
SATMM-4200

Machine Type
Semi Automatic EPS Moulding

Frame Type
Heavy Duty Frame

Drive
Electric Motor Drive

Accuracy
High Precision

Motor Power
5.5 kW (Main Motor)

Features
Durable Construction, Easy Operation, Energy Efficient

Noise Level
Low Noise

Frequency
50 Hz

Operating Temperature
Ambient to 110C

Product Type
Thermocol Moulding Machine

Technology
Thermocol Moulding

Power Source
Electricity

Operating Type
Semi Automatic

Power
220-440 Volt (v)

Pressure
0.5 - 0.8 MPa

Surface Treatment
Paint Coated

Dimension (L*W*H)
4200 x 1600 x 2650 mm

Weight (kg)
2200 kg approx.

Color
Blue

Usage & Applications
Thermocol Block and Shape Moulding

Steam Pressure
0.6-0.8 MPa

Cycle Time
45-70 seconds

Compressed Air Requirement
0.5 m3/min

Maintenance
Minimal, Easy-Access Panels

Mould Size Capacity
Customizable

Installation Requirement
Levelled Concrete Floor

Insulation Material
High-temperature resistant insulation

Product Thickness Range
10 mm to 400 mm

Steam Consumption
12-18 kg per cycle

Software Compatibility
Custom/Standard PLC Supported

Water Consumption
Approx. 100 L/hr

Electrical Cabinet Standard
IP54

Operator Interface
Touch Screen

Hydraulic System
Integrated for Ejector & Locking

Safety Features
Interlock Protected Doors, Emergency Stop

Semi Auto Thermocol Moulding Machine Trade Information

Minimum Order Quantity
1 Plant

Supply Ability
100 Plants Per Day

Delivery Time
2 Months

Main Export Market(s)
Asia

Main Domestic Market
All India

Semi Auto Thermocol Moulding Machine About

With sincere intentions to expand our business all across the globe, we are successfully engaged in manufacturing, exporting and supplying the best array of Thermocol Shape Moulding Machine. This machine is manufactured in tune with industrial standards with the use of optimum quality components. This machine is especially used for molding thermocol sheets in different dimensions as per clients' needs. Apart from this, our clients can purchase the offered Thermocol Shape Moulding Machine at reasonable prices from us.

Features:

High speed operations
Withstand adverse weather conditions
Requires less maintenance
Longer service life

Efficient and Reliable Thermocol Moulding

Experience exceptional productivity and energy efficiency with the Semi Auto Thermocol Moulding Machine. Its advanced PLC control system, customizable mould sizes, and rapid cycle times suit both block and intricate shape moulding. Built with robust safety measures, energy-saving insulation, and automatic lubrication, it delivers consistent and high-precision results with minimal downtime.

Advanced Automation with Easy Operation

Operated via a modern touch screen interface, this semi-automatic machine ensures precise control and easy parameter adjustments. Supporting both custom and standard PLCs, the machine's workflow is streamlined through an integrated hydraulic system, low-noise operation, and intuitive maintenance features, fostering an optimal balance between automation and operator oversight.

Versatile Applications and Robust Design

Suited for a variety of thermocol (EPS) applications, the SATMM-4200 accommodates mould thicknesses from 10 mm to 400 mm, making it suitable for diverse manufacturing needs. Its heavy-duty frame and IP54-standard electrical cabinet ensure longevity and safety, while the water/ejector cooling system maintains performance even during extended operation.

FAQ's of Semi Auto Thermocol Moulding Machine:

Q: How does the Semi Auto Thermocol Moulding Machine operate?

A: The machine operates semi-automatically with an advanced PLC touch screen interface, allowing the operator to manage cycle settings, monitor production, and adjust parameters. Processes like mould closing, steam injection, cooling, and ejection are largely automated, with the operator supervising and intervening as needed.

Q: What are the installation requirements for this machine?

A: Installation requires a levelled concrete floor to support its approximate 2200 kg weight. Ensure access to the required power supply (220-440V), water supply of around 100 L/hr, compressed air at 0.5 m3/min, and a steam source capable of delivering 12-18 kg per cycle at 0.6-0.8 MPa.

Q: When should maintenance be performed on the machine?

A: Routine maintenance is minimal thanks to the machine's design with easy-access panels and automated lubrication. It's advisable to inspect and clean critical components at regular intervals based on usage-typically after every production shift or weekly, depending on workplace requirements.

Q: Where can this thermocol moulding machine be used?

A: This machine is ideal for manufacturing facilities producing thermocol blocks and shaped EPS packaging, commonly utilized in electronics, construction, and packaging industries. It is exported, supplied, and serviced across India by reputable manufacturers, exporters, and traders.

Q: What is the benefit of using this machine for EPS moulding?

A: The machine provides high production efficiency (200-300 kg/hr), customizable mould size, durable construction, and low noise operation. Its automated features and advanced control system minimize operational errors, conserve energy, and ensure safety, making it a cost-effective solution for industrial EPS moulding.

Q: How is product thickness adjusted, and what range is supported?

A: Product thickness adjustments are made via the PLC interface, permitting precise customisation within a 10 mm to 400 mm thickness range. This flexibility enables the production of a wide variety of thermocol products to suit different application needs.

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