Shape Molding Machine

Name: Shape Molding Machine
Brand: S P ENGINEERING WORKS
Price: 650000 INR
Availability: InStock

650000 INR/Plant

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Product Details:

Control System PLC
Operating Temperature 5-40 C
Motor Power 5.5 kW
Noise Level < 85 dB
Machine Type EPS Shape Molding
Voltage 380 V
Lubricating System Automatic
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Shape Molding Machine Price And Quantity

Price 650000 INR/Plant
Minimum Order Quantity 1 Plant

Steam Consumption 18 kg/cycle
Power Consumption Per Cycle Approximately 0.28 kW
Cycle Time 80-120 seconds
Control Panel HMI Touch Screen
Maintenance Interval Every 1000 Cycles
Compressed Air Consumption 1.9 m3/cycle
Mould Size (Max) 1200 x 950 mm
Mould Closing Force 32 tons
Working Speed Variable
Hydraulic Oil Type 68# Anti-wear
Insulation Material High Density EPS
Mould Thickness (Min/Max) 150 / 480 mm
Safety Device Interlock System, Emergency Stop
Ambient Humidity 80% non-condensing
Raw Material Input Bulk Feeder
Main Ejector Stroke 180 mm

Shape Molding Machine Product Specifications

Frame Type Steel Framework
Frequency 50 Hz
Connectivity Options Ethernet, USB
Weight (kg) 3500 kg
Features Energy Efficient, Easy Operation, Robust Build
Production Capacity 6-8 cycles/hour
Plastic Processed Expandable Polystyrene (EPS)
Usage & Applications EPS Foam Block/Shape Production
Accuracy 1 mm
Surface Treatment Powder Coated
Drive Hydraulic
Color Blue
Cooling System Water/Ejector Cooling
Model No SMM-4500
Pressure 0.6-0.8 MPa
Technology Automatic Molding
Lubricating System Automatic
Dimension (L*W*H) 4800 x 2100 x 3100 mm
Power Rating 15 kVA
Operating Type Semi Automatic
Product Type Shape Molding Machine
Voltage 380 V
Control System PLC
Power 220-440 Volt (v)
Noise Level < 85 dB
Machine Type EPS Shape Molding
Power Source Electricity
Motor Power 5.5 kW
Operating Temperature 5-40 C

Steam Consumption 18 kg/cycle
Power Consumption Per Cycle Approximately 0.28 kW
Cycle Time 80-120 seconds
Control Panel HMI Touch Screen
Maintenance Interval Every 1000 Cycles
Compressed Air Consumption 1.9 m3/cycle
Mould Size (Max) 1200 x 950 mm
Mould Closing Force 32 tons
Working Speed Variable
Hydraulic Oil Type 68# Anti-wear
Insulation Material High Density EPS
Mould Thickness (Min/Max) 150 / 480 mm
Safety Device Interlock System, Emergency Stop
Ambient Humidity 80% non-condensing
Raw Material Input Bulk Feeder
Main Ejector Stroke 180 mm

Shape Molding Machine Trade Information

Supply Ability 100 Plant Per Day
Delivery Time 2 Months
Main Domestic Market All India

Product Description

We are giving our best in providing a quality assured array of Thermocol Vacuum Shape Molding Machine to our clients. This machine is manufactured under the stern guidance of our dexterous professionals with the use of best quality components. Based on advanced mechanism, the provided machine is especially used for molding thermocol in different dimensions. In addition, we put forth the provided Thermocol Vacuum Shape Molding Machine at reasonable prices for our clients.

Features:

Strong construction
Hassle free operations
Longer service life
Easy to maintain

Precision Engineering for EPS Molding

Built with a steel framework and advanced PLC controls, the SMM-4500 offers superior accuracy up to 1 mm. The combination of hydraulic drive and automatic lubrication guarantees consistent performance, while water/ejector cooling keeps operations smooth and efficient even during extended cycles.

User-Friendly Semi-Automatic Operation

Operators benefit from the HMI touch screen interface, providing easy access to machine settings and real-time production data. Routine maintenance is simplified with clearly defined intervals and an emergency stop feature, prioritizing both productivity and safety.

Reliable, High-Capacity Production

The SMM-4500 is built for industrial settings, offering a production capacity of 6-8 cycles per hour and robust handling of high-density EPS materials. Its interlock and emergency stop systems ensure safe usage, supporting continuous, energy-efficient manufacturing operations.

FAQ's of Shape Molding Machine:

Q: How does the SMM-4500 Shape Molding Machine operate for EPS foam production?

A: The SMM-4500 utilizes semi-automatic technology with a PLC-controlled process. Operators load raw EPS via a bulk feeder, set parameters on the HMI touch screen, and the machine manages molding, steaming, cooling, and ejection automatically for efficient shape and block production.

Q: What are the main usage and application areas for this machine?

A: This shape molding machine is used for producing EPS foam blocks and custom molded shapes. Typical applications include packaging solutions, insulation panels, and protective foam components for industrial, construction, and commercial markets.

Q: When should maintenance be performed on the SMM-4500?

A: Scheduled maintenance for the SMM-4500 should be conducted every 1000 cycles to ensure optimal performance, prolong machine lifespan, and maintain safety standards.

Q: Where can the SMM-4500 be installed and operated?

A: The SMM-4500 is designed for manufacturing facilities with a 220-440V electricity supply, ambient humidity up to 80% (non-condensing), and a temperature range of 5-40C. Its dimensions and robust build suit industrial environments with enough space for safe operation and access.

Q: What processes does the machine use for cooling and ejection?

A: The SMM-4500 uses a water/ejector cooling system to regulate mould and product temperatures after shaping. Its main ejector stroke of 180 mm efficiently removes finished EPS shapes from the mould without manual intervention.

Q: How does the SMM-4500 ensure safety during operation?

A: Safety is maintained through features such as an interlock system, emergency stop button, and overload protection. The machine's frame and controls are built to meet strict industrial standards, ensuring safe and reliable operation for operators.

Q: What are the key benefits of using this shape molding machine?

A: Users benefit from energy efficiency, ease of operation, robust construction, high accuracy (1 mm), and consistent production speed. The machine's automatic systems and intuitive HMI ensure minimal downtime and high throughput for EPS molding applications.

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