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Shape Molding Machine

Name: Shape Molding Machine
Brand: S P ENGINEERING WORKS
Price: 650000 INR
Availability: InStock

Price 650000 INR/ Plant

Get a Price/Quote

MOQ : 1 Plant

Shape Molding Machine Specification

Motor Power
5.5 kW

Production Capacity
6-8 cycles/hour

Frame Type
Steel Framework

Lubricating System
Automatic

Accuracy
1 mm

Connectivity Options
Ethernet, USB

Drive
Hydraulic

Control System
PLC

Plastic Processed
Expandable Polystyrene (EPS)

Cooling System
Water/Ejector Cooling

Operating Temperature
5-40 C

Machine Type
EPS Shape Molding

Features
Energy Efficient, Easy Operation, Robust Build

Power Rating
15 kVA

Model No
SMM-4500

Noise Level
< 85 dB

Frequency
50 Hz

Voltage
380 V

Product Type
Shape Molding Machine

Technology
Automatic Molding

Power Source
Electricity

Operating Type
Semi Automatic

Power
220-440 Volt (v)

Pressure
0.6-0.8 MPa

Surface Treatment
Powder Coated

Dimension (L*W*H)
4800 x 2100 x 3100 mm

Weight (kg)
3500 kg

Color
Blue

Usage & Applications
EPS Foam Block/Shape Production

Raw Material Input
Bulk Feeder

Working Speed
Variable

Main Ejector Stroke
180 mm

Mould Size (Max)
1200 x 950 mm

Insulation Material
High Density EPS

Safety Device
Interlock System, Emergency Stop

Ambient Humidity
80% non-condensing

Maintenance Interval
Every 1000 Cycles

Cycle Time
80-120 seconds

Compressed Air Consumption
1.9 m3/cycle

Steam Consumption
18 kg/cycle

Mould Closing Force
32 tons

Power Consumption Per Cycle
Approximately 0.28 kW

Control Panel
HMI Touch Screen

Hydraulic Oil Type
68# Anti-wear

Mould Thickness (Min/Max)
150 / 480 mm

Shape Molding Machine Trade Information

Minimum Order Quantity
1 Plant

Supply Ability
100 Plants Per Day

Delivery Time
2 Months

Main Domestic Market
All India

Shape Molding Machine About

We are giving our best in providing a quality assured array of Thermocol Vacuum Shape Molding Machine to our clients. This machine is manufactured under the stern guidance of our dexterous professionals with the use of best quality components. Based on advanced mechanism, the provided machine is especially used for molding thermocol in different dimensions. In addition, we put forth the provided Thermocol Vacuum Shape Molding Machine at reasonable prices for our clients.

Features:

Strong construction
Hassle free operations
Longer service life
Easy to maintain

Precision Engineering for EPS Molding

Built with a steel framework and advanced PLC controls, the SMM-4500 offers superior accuracy up to 1 mm. The combination of hydraulic drive and automatic lubrication guarantees consistent performance, while water/ejector cooling keeps operations smooth and efficient even during extended cycles.

User-Friendly Semi-Automatic Operation

Operators benefit from the HMI touch screen interface, providing easy access to machine settings and real-time production data. Routine maintenance is simplified with clearly defined intervals and an emergency stop feature, prioritizing both productivity and safety.

Reliable, High-Capacity Production

The SMM-4500 is built for industrial settings, offering a production capacity of 6-8 cycles per hour and robust handling of high-density EPS materials. Its interlock and emergency stop systems ensure safe usage, supporting continuous, energy-efficient manufacturing operations.

FAQ's of Shape Molding Machine:

Q: How does the SMM-4500 Shape Molding Machine operate for EPS foam production?

A: The SMM-4500 utilizes semi-automatic technology with a PLC-controlled process. Operators load raw EPS via a bulk feeder, set parameters on the HMI touch screen, and the machine manages molding, steaming, cooling, and ejection automatically for efficient shape and block production.

Q: What are the main usage and application areas for this machine?

A: This shape molding machine is used for producing EPS foam blocks and custom molded shapes. Typical applications include packaging solutions, insulation panels, and protective foam components for industrial, construction, and commercial markets.

Q: When should maintenance be performed on the SMM-4500?

A: Scheduled maintenance for the SMM-4500 should be conducted every 1000 cycles to ensure optimal performance, prolong machine lifespan, and maintain safety standards.

Q: Where can the SMM-4500 be installed and operated?

A: The SMM-4500 is designed for manufacturing facilities with a 220-440V electricity supply, ambient humidity up to 80% (non-condensing), and a temperature range of 5-40C. Its dimensions and robust build suit industrial environments with enough space for safe operation and access.

Q: What processes does the machine use for cooling and ejection?

A: The SMM-4500 uses a water/ejector cooling system to regulate mould and product temperatures after shaping. Its main ejector stroke of 180 mm efficiently removes finished EPS shapes from the mould without manual intervention.

Q: How does the SMM-4500 ensure safety during operation?

A: Safety is maintained through features such as an interlock system, emergency stop button, and overload protection. The machine's frame and controls are built to meet strict industrial standards, ensuring safe and reliable operation for operators.

Q: What are the key benefits of using this shape molding machine?

A: Users benefit from energy efficiency, ease of operation, robust construction, high accuracy (1 mm), and consistent production speed. The machine's automatic systems and intuitive HMI ensure minimal downtime and high throughput for EPS molding applications.

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